XYOON 37° Flaring Technology is both a perfect complement and upgrade to traditional small-diameter weld-free connection methods (such as ferrule-type connections), and a cost-effective alternative to conventional welded connections. Using dedicated rotary flaring equipment, a high-precision, highly consistent flare is formed on the pipe end in a single operation. Paired with standard flare fitting bodies and lock nuts, this achieves a reliable metal-to-metal sealed connection — entirely without welding, heating, or certified welders, fundamentally transforming how piping is fabricated.
The XYOON flaring system provides a comprehensive solution for pipe connections:
Regardless of pipe routing or space constraints, XYOON Flaring Technology offers a corresponding connection format to meet every demand of complex hydraulic systems.
XYOON 37° flaring drastically reduces pipe fabrication time and delivers significant cost savings compared with welded connections.
1.Pipe cutting and deburring
2.Steel pipe preparation
3.Welding / assembly
4.Inspection (X-ray) of welded joints
5.Pipe flushing
6.Anti-corrosion treatment
1.Pipe cutting and deburring
2.Rotary flaring
3.Assembly and connection
Compared with traditional welded steel pipe methods, the weld-free flaring connection saves time by eliminating unnecessary processing steps. Expensive cleaning and X-ray inspection costs are a thing of the past, and pipe connection fabrication time is reduced by more than half.
1.More reliable quality: No weld heat-affected zone, so the pipe material's properties are fully preserved; no welding slag or oxide scale, resulting in a cleaner piping system and lower leakage risk.
2.Safer installation: No open flame or sparks throughout the process, making it especially suitable for coal mining, offshore engineering, and other environments with strict fire and explosion protection requirements.
3.Easier maintenance: Connections are fully removable; inspection, replacement, and piping modifications require no pipe cutting, significantly reducing downstream maintenance costs and downtime.
4.More controllable costs: No welding equipment or certified welders required, no X-ray flaw detection or repeated flushing, leading to a substantial drop in overall cost.
XYOON also provides professional cost-estimation support — simply input pipe diameter, wall thickness, batch size, and process parameters to directly calculate the exact cost savings achieved by adopting XYOON flaring connections.
XYOON flaring connections are equally suited to more demanding applications, particularly in offshore engineering, shipbuilding, heavy machinery construction, stamping production, coal mining, recycling plants, and construction machinery.
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