XYOON is a professional Manufacturer and Supplier in the field of hydraulic pipeline processing equipment in China. Our Semi-automatic Tube Cutting Machine can achieve a cutting accuracy of ±0.05mm. It is compatible with various materials and special-shaped pipes, eliminating the need for secondary grinding. We have an ample supply and support customization, making it highly suitable for small and medium-sized pipe processing workshops.
The KC-P series semi-automatic tube cutting machine is a cost-effective processing equipment specially designed for medium and small-sized tube processing workshops. It focuses on meeting the demand for cost-effective equipment upgrades and is available in three models: P01 pneumatic model, P02 pneumatic model, and P03 hydraulic model. This machine uses cold saw cutting technology, combined with a vertical slide table feeding system and a circulating cooling structure. The cutting end face has no burrs and the dimensional accuracy is high.
The subsequent polishing and grinding processes are omitted. The entire machine has a low operation threshold and stable operation, capable of processing round tubes, square tubes, and various special-shaped tubes. It is compatible with various metal materials such as carbon steel, stainless steel, copper, and aluminum. The maximum processing tube diameter can reach 90mm.
Model Classification
1. Comprehensive Model Division
The KC-P series includes three mainstream models: P01 and P02 are pneumatic-driven models, while P03 adopts a hydraulic-driven structure. Customers can freely select the model based on the on-site working conditions and processing load, and it can be adapted to different production intensity operation scenarios.
2. Flexible Purchase Options
The Semi-automatic Tube Cutting Machine supports single-machine purchase of spare parts and batch purchase of the entire production line. At the same time, it can be customized for specific projects. Adequate in-stock can be delivered quickly, significantly reducing the waiting period for customers.
3. Customized Fixture Service
In addition to standard accessories, we can develop dedicated tooling fixtures based on the customer's special pipe specifications and processing requirements to meet personalized production and processing needs.
Cutting process and precision performance
1. Precise dimension control
The equipment maintains a stable tolerance of ±0.05mm for fixed-length cutting. The dimensions of each batch of pipe materials are uniform, effectively avoiding assembly failures caused by dimensional deviations, and reducing the product defect rate from the source.
2. Cold saw without burrs processing
Using the cold saw cutting method, the pipe material cutting edges are smooth and flat, without problems such as burrs or sharp corners. There is no need to arrange personnel for secondary grinding and polishing, directly reducing labor input.
3. Vertical slide table feeding structure
Equipped with a vertical slide table feeding design, the feeding operation is stable. Combined with the rigid structure of the entire machine, the pipe material will not shift during the cutting process, further ensuring the processing accuracy.
Material compatibility with pipe materials
1. Compatible with various shaped pipes
The equipment is not limited to regular round pipes. It can also perform cutting operations for square pipes and various special-shaped pipe materials. One machine can handle multiple pipe processing requirements.
2. Universal for multiple metal materials
The Semi-automatic Tube Cutting Machine can stably process common industrial metal pipes such as carbon steel, stainless steel, copper, and aluminum. The material compatibility range is wide, making it suitable for comprehensive pipe material processing factories with diverse product categories.
3. Processing pipe diameter range
The standard model can process the largest diameter of 90mm pipes, covering the mainstream medium and small-sized pipe diameters in the market, meeting the processing needs of the vast majority of civil and industrial pipe systems.
Structural Design and Usage Advantages
1. Circulating Cooling System
The machine body is equipped with a circulating cooling device, which continuously cools the saw blade and the processing position of the pipe material, reducing the wear rate of the saw blade and preventing the pipe material from changing color or losing its material properties due to high temperature.
2. Optimization of Material Utilization
The reserved length of the equipment's tail end is short, maximizing the utilization rate of raw materials and reducing the generation of edge and corner waste, helping enterprises control material costs.
3. Clamping Protection Design
An air-powered clamping structure is adopted, providing uniform and controllable clamping force. It can firmly fix thin-walled pipe materials without causing deformation or wrinkling.
Operational Experience and Maintenance Features
1. Simple Human-Machine Interface
The control panel is designed with a straightforward layout. The entire machine adopts an air-holding mechanism combined with manual feeding. It is easy to get started and operators do not need to have professional technical skills. They can start working after a short training.
2. Durability of the Machine Body
The Semi-automatic Tube Cutting Machine is constructed with a heavy-duty and rigid frame. The structure is solid and stable. It is unlikely to experience loosening or shaking during long-term continuous operation. The overall equipment failure rate is low, and the daily maintenance workload is small. The service life is long.
3. Convenient Saw Blade Replacement
The core cutting saw blade has a simple disassembly and assembly process. Under normal conditions, a single saw blade can complete more than 50,000 cutting operations. The component wear is low, and the long-term usage cost is controllable.
Main application scenarios:
1. Furniture and fitness equipment industry
Mainly used for the fixed-length cutting of stainless steel furniture pipes and various fitness equipment pipe fittings, suitable for the multi-style and small-batch production characteristics of this industry.
2. Plumbing and bathroom industry
Can process water supply pipes, gas pipes, stainless steel hoses and other related pipe fittings, with qualified cutting quality, meeting the requirements for pipe sealing and assembly.
3. Automotive parts industry
Carrying out precise fixed-length cutting for automotive exhaust pipes, fuel pipes, structural support pipes, etc., suitable for standardized production of automotive parts.
4. Hardware products industry
Processing decorative pipe fittings, fastening component pipe fittings, and instrument and meter matching pipe fittings, taking into account both appearance and assembly accuracy requirements.
5. Construction engineering field
Applicable for pipe line maintenance at construction sites, on-site pipe cutting and modification work, with flexible models that can be coordinated with on-site construction operations.
FAQ
Q1: What shapes and materials of pipes can this equipment process?
A: The Semi-automatic Tube Cutting Machine can process round tubes, square tubes, and various special-shaped pipe materials. It is compatible with multiple metal materials such as carbon steel, stainless steel, copper, and aluminum. Its application scope is very wide.
Q2: How long is the service life of the standard blade, and is the replacement process troublesome?
A: Under normal operating conditions, the saw blade can complete over 50,000 cutting operations. The disassembly and assembly structure of the saw blade is simple, and the on-site personnel can quickly complete the replacement.
Q3: When processing thin-walled pipe materials with the equipment, will the pipe materials be deformed?
A: No. The equipment uses pneumatic clamping technology, with uniform and stable clamping force. It can firmly fix the pipe and will not cause any damage to the pipe wall, making it suitable for processing thin-walled pipe parts.
Q4: What should be done when a malfunction occurs during the operation of the equipment?
A: In case of equipment failure, please contact our after-sales team immediately. We will provide remote technical guidance within 24 hours to assist in troubleshooting and resolving the issue.
Q5: Can custom-made fixtures be provided according to my processing requirements?
A: We support the development of dedicated tooling fixtures. Additionally, we can adjust the overall equipment configuration based on the project requirements to meet the needs of personalized production.
Q6: Is this equipment suitable for large-scale assembly line production?
A: This model is mainly designed for small workshops and scenarios involving small batches and multiple specifications of processing. It can also be combined with multiple units to form a simple production line. For scenarios requiring large-scale continuous production, we can recommend the same series of fully automatic pipe cutting machines.
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If you need wholesale, customized processing or technical consultation of hydraulic tube processing machines and hydraulic pipeline fittings, please send inquiries online, and our professional team will reply within 24 hours.
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