Memory Pipe Bending Machine

The KC-K01 is a specialized processing equipment designed to meet the requirements of hydraulic pipe forming. Different from traditional ordinary bending machines, this Memory Pipe Bending Machine is equipped with practical structures such as angle compensation and pipe material anti-deformation measures, and is also equipped with multiple sets of parameter memory functions. This effectively solves the problems of insufficient processing accuracy and poor consistency of repetitive operations in old equipment.

The entire machine is driven by hydraulic power, and is equipped with replaceable mold groups that can be quickly changed. The operation threshold is low, and it is convenient to move. At the same time, it has passed CE and ISO related certifications, and can be used for pipe processing in various scenarios of injection molding machinery, air compressors, diesel engines, etc. It is a practical equipment for batch pipe forming operations.

Product Parameter

Core functional configuration and processing accuracy

1. Multi-parameter memory system

The control panel of the equipment is equipped with dedicated memory buttons, allowing for the storage of 9 different bending angle parameters. After the operator completes the initial parameter calibration and saves it, when processing the same specification of pipes in subsequent operations, the program can be directly retrieved without the need to repeatedly reconfigure, which is suitable for large-scale standardized production operations.

2. Precise angle control capability

The bending angle error of the equipment can be stably controlled within ±0.1°. At the same time, an angle compensation mechanism is built-in, which can adjust the bending value according to the material and specification of the pipe, avoiding angle deviations during the processing, and ensuring the uniformity of the product specifications for each batch.

3. Pipe deformation prevention structural design

The Memory Pipe Bending Machine body is equipped with a push mold, clamping mold, and stop mold combination structure. During the processing, it forms a comprehensive fixed support for the pipe, avoiding problems such as flattening, surface scratches, and pipe wall distortion of the pipe. The processed pipe can be directly paired with the pipe sleeve pre-installation machine for subsequent assembly.

Mold Structure and Installation Efficiency

1. General Combined Mold

The entire mold adopts a modular design. The pusher, clamping, and stopper can be independently disassembled and replaced. The entire mold is compatible with all specifications of steel pipes ranging from 6mm to 42mm. One piece of equipment can meet the bending requirements for various pipe diameters, eliminating the need for additional equipment.

2. Quick Installation and Disassembly

The mold is fixed and disassembled through positioning pins. Skilled operators can replace a set of molds in just 1 to 2 minutes. For commonly used pipe diameters in the workshop, corresponding molds can be pre-installed in advance, further reducing the time for mold replacement and improving the overall operation efficiency.

Operating methods and human-machine usage experience

1. Foot-operated operation control

The Memory Pipe Bending Machine is equipped with foot switches. Operators can focus on fixing and picking up pipe materials with both hands, and complete the entire bending process through coordinated hand movements. This simplifies the single-person operation process and significantly improves the overall efficiency of pipe processing during continuous operation.

2. Simple visual operation panel

The panel integrates angle adjustment knobs, digital displays, memory confirmation keys, and power switches. The panel is marked with bilingual labels in Chinese and English, and the functional areas are clearly defined. The equipment operation logic is simple, and new operators can independently master it after a short period of familiarization, reducing the skill requirements for position personnel.

Power System and Operational Stability

1. Standard Hydraulic Drive Unit

The entire machine is equipped with a 1.5KW hydraulic system. It uses 46-grade special hydraulic oil as the transmission medium. During operation, the power output is smooth and gentle, without generating instantaneous impact forces. This protects the pipes and core components of the machine from damage at the source of power.

2. Machine Structure and Load-bearing Structure

The equipment frame is formed by welding thick steel plates. The work surface is covered with anti-slip patterned plates. During operation, the pipes are placed stably, ensuring the safety of the operators. The overall structure is solid, and it is unlikely to experience component loosening during long-term continuous operation.

Workmanship and Factory Quality Inspection Standards

1. Mold Processing Technology

All matching molds are made of high-strength steel, precisely cut by CNC, and undergo overall heat treatment to enhance hardness. The actual measurement shows that each set of molds can complete over 10,000 bending operations, and they are unlikely to suffer wear or deformation during normal usage.

2. Full Process Factory Inspection

The Memory Pipe Bending Machine is produced in the factory that has passed the ISO9001 quality management system. Each finished product will undergo multiple inspection procedures such as no-load operation, accuracy verification, and pressure testing to ensure that all indicators meet the standards before being delivered for use.

Mobility performance and site adaptability

1. Mobile base design

Additional walking wheels are installed at the bottom of the machine body, reducing the overall weight to only 100 kilograms. With the cooperation of two staff members or by using a simple trolley, the machine can be easily moved within the workshop. The equipment placement position can be flexibly adjusted according to production needs.

2. Compact machine layout

The overall area occupied by the equipment is small, not occupying too much production space. Whether it is an independent small processing workshop or a medium-sized production workshop with multiple workstations, it can be placed reasonably and adapted to different scales of production sites.

Applicable Industries and Processing Scenarios

The Memory Pipe Bending Machine can complete various high-pressure pipe forming processes and is widely used in the production of components such as hydraulic pipes for injection molding equipment, high-pressure air pipes for air compressors, and fuel pipes for diesel engines. The processed and formed pipes have good sealing performance and no interference during assembly, and can perfectly match the installation space and usage requirements of various mechanical equipment.

Safety protection design

Safety guard panels are installed in key operating areas of the aircraft body, and standard safety warning signs are posted on the surface to regulate the operation behavior of the operators. Combined with a stable hydraulic system and a non-slip work surface, all potential safety hazards during the operation process are effectively avoided, ensuring the long-term safe operation of personnel and equipment.

FAQ

Q1: How to operate the device's memory function for angles?

A: First, adjust the angle control knob to set the desired bending angle. Then, press the memory button on the control panel to complete the saving process. The display will correspondingly show the preset numbers from 1 to 9. During production, simply select the corresponding number to call up the corresponding parameters.

Q2: Is it difficult to replace molds of different diameters? How long does it usually take?

A: The molds are fixed by positioning pins, and the disassembly and assembly process is simple. For molds of regular specifications, the single replacement process takes 1-2 minutes. It is recommended to pre-install the frequently used molds for a long time to reduce the time loss caused by frequent mold replacement.

Q3: Can the Memory Pipe Bending Machine move back and forth between multiple workstations?

A: Yes. The equipment is equipped with mobile wheels and has a lightweight design. It can be moved within the workshop by manual effort or with simple handling tools, and its usage position can be flexibly adjusted according to the production plan.

Q4: Are there any specific requirements for the hydraulic oil used in the equipment?

A: The equipment uniformly uses 46-grade anti-wear hydraulic oil. For daily maintenance, simply check and replenish the oil according to the oil level indicators. There is no need to use special oils; regular industrial hydraulic oil can meet the usage requirements.

Q5: Can the equipment process stainless steel pipe materials?

A: This machine is equipped with standard configurations suitable for regular carbon steel pipes. It can also process common stainless steel pipes. Within the corresponding pipe diameter range, it can ensure the bending accuracy and integrity of the pipes.